Engineered for Extreme Conditions​​ Ceramic Structured Packing delivers unmatched thermal stability (≤800°C) and acid/alkali resistance in highly corrosive processes. Engineered corrugated geometries provide 3-5× higher separation efficiency than random packing with minimal pressure drop (<6 mmHg/m), ideal for vacuum distillation, H₂S scrubbing, and sulfuric acid concentration systems. ​​Material Superiority​​ ​​Property​​ ​​Value​​ ​​Competitive Advantage​​ Max Temp Resistance ​​800°C​​ Outperforms metals/plastics in pyrolysis units Acid Resistance ​​≥99.5%​​ Withstands conc. H₂SO₄/HCl/H₂S where metals fail Crush Strength ​​≥130 MPa​​ Maintains integrity under high-pressure loads Low Pressure Drop ​​<6 mmHg/m​​ Cuts energy costs vs. trays/traditional packing (Composition: SiO₂≥72%, Al₂O₃≥23%, Fe₂O₃≤0.5% for chemical inertness) ​​Performance Specifications​​ Model Area (m²/m³) Density (kg/m³) Void Ratio (%) ∆P (mmHg/m) Theor. Plates/m 250Y 250 420 80 2.0 2.5 400X 400 480 75 4.0 2.8 ​​700Y​​ ​​700​​ ​​650​​ ​​72​​ ​​6.0​​ ​​7.0​​ (X-Type: 30° low ∆P / Y-Type: 45° high efficiency) ​​Operational Advantages​​ 🚀 ​​50% Capacity Boost:​​ Reduces column diameters in retrofits ⚡ ​​Low Energy Demand:​​ Near-zero scale effect maintains efficiency at variable loads 🧪 ​​Halogen Resistance:​​ Immune to chloride/naphthenic acid corrosion 🔋 ​​Catalyst-Ready Design:​​ Doubles as reactor internals or demister ​​Critical Applications​​ • ​​Vacuum Distillation​​ (≥100 Pa abs) • ​​Nitric/Sulfuric Acid Concentration​​ • ​​Organic Halide Rectification​​ • ​​Pyrolysis Gas Quenching Towers​​ • ​​H₂S/CO₂ Removal in Gas Sweetening​​ • ​​Thermal Oxidizer Demisting​

​Innovative Material Solution​​ Plastic Alloy Corrugated Packing is a proprietary non-metallic engineered material designed for extreme industrial environments. Developed specifically to outperform conventional plastics in highly corrosive, high-temperature applications (≤120°C), it combines polymer versatility with alloy-enhanced durability. ​​Key Advantages​​ ​​🛡️ Extreme Corrosion Resistance:​​ Withstands concentrated acids/alkalis where metals fail ​​🔥 Elevated Thermal Stability:​​ Operates continuously at 120°C (40°C+ higher than standard PP) ​​⚖️ Optimized Cost-Performance:​​ 30% cost reduction vs. exotic alloys with superior chemical resistance ​​⏱️ Extended Service Life:​​ Reduced swelling/degradation in aggressive media vs. homopolymers ​​🌐 Surface-Modified Design:​​ Enhanced wettability for efficient gas-liquid mass transfer ​​Targeted Applications​​ • Chlor-alkali processing (HCl/NaOH concentration systems) • Battery acid (H₂SO₄) production/recovery towers • Agrochemical intermediate purification • Metal pickling waste gas scrubbing • High-temperature brine concentration ​​Performance Comparison​​ Material Max Temp Acid/Alkali Resistance Relative Cost Standard PP 80°C Moderate $ ​​Plastic Alloy​​ ​​120°C​​ ​​Exceptional​​ $$$ Exotic Metal 200°C+ Excellent $$$$$

Plastic Corrugated Structured Packing delivers exceptional corrosion resistance at lower costs than metal alternatives. Engineered from PP, PVC, PTFE, or PVDF polymers with specialized honeycomb designs, it provides high void ratios (>96%) and ultra-low pressure drops for acid scrubbing, VOC removal, and aggressive chemical processing up to 135°C. ​​Key Materials & Properties​​ Polymer Temp Range Chemical Resistance Key Applications ​​PP​​ ≤100°C Acids, alkalis, solvents Water treatment, cooling towers ​​PVC​​ ≤60°C Chlorine, oxidants Aquaculture, gas scrubbing ​​PVDF​​ ​​30-135°C​​ Halogens, fuming acids (ex. conc. H₂SO₄) Pharma/food processing ​​PTFE/PFA​​ ​​-200-260°C​​ All chemicals (except molten alkali) Extreme corrosion environments ​​Technical Advantages​​ • ​​Critical Corrosion Resistance:​​ Outperforms metals in halogen, acid, and alkali services • ​​Optimized Mass Transfer:​​ Perforated surfaces increase liquid distribution & contact efficiency • ​​95+% Void Fraction:​​ Reduces pressure drop ≤50% vs. random packing • ​​Foam Suppression:​​ Non-wetting surfaces minimize operational foaming • ​​Cost Efficiency:​​ 30-70% savings over alloy metals with equivalent performance ​​Performance Specifications​​ Model Surface Area (m²/m³) Void Ratio (%) Layer Height Materials 125 HTC 125 >96% 305mm PP / PVC 150 HTC 150 >96% 305mm PP / PVC 250 HTE 240 >96% 305mm PP / ​​PVDF​​ 250 HTC 240 >96% 305mm ​​PTFE​​/PFA (Custom geometries available for specific gas/liquid ratios) ​​Industrial Applications​​ ▫️ ​​Chemical Scrubbing:​​ HCl/Cl₂/SO₂ abatement in exhaust systems ▫️ ​​VOC Control:​​ Absorption towers for solvents & hydrocarbons ▫️ ​​Acid Gas Processing:​​ H₂S removal in biogas purification ▫️ ​​Sustainable Operations:​​ Wastewater degassing, aquaculture aeration ▫️ ​​Thermal Management:​​ Direct-contact cooling & dehumidification

Metal Perforated Plate Corrugated Structured Packing uses precision-punched 5mm holes in corrugated metal sheets (stainless steel, Monel, titanium) to maximize liquid distribution and surface wettability. Engineered for high liquid-load applications and large-diameter columns, it delivers superior strength, corrosion resistance, and process stability under challenging conditions. ​​Key Features & Benefits​​ ​​5mm Perforated Design:​​ Enhances liquid distribution & surface wettability ​​Heavy-Duty Performance:​​ Withstands high liquid loads & large column diameters ​​Corrosion-Resistant Materials:​​ Stainless steel, Monel, titanium for harsh environments ​​Optimized Flow Dynamics:​​ X-Type (30°) for low ∆P vs. Y-Type (45°) for high mass transfer ​​Specialized Variant:​​ Protruded plate design boosts filtration efficiency ​​Specifications Table​​ Model Area (m²/m³) Density (kg/m³) Voidage (%) Pressure Drop (Pa/m) Plates/m 125Y 125 100 98.5 200 1.0-1.2 250Y 250 200 97 300 2.0-3.0 350Y 350 280 95 350 3.5-4.0 500Y 500 360 93 400 4.0-4.5 125X 125 100 98.5 140 0.8-0.9 250X 250 200 97 180 1.6-2.0 350X 350 280 95 230 2.3-2.8 500X 500 360 93 280 2.8-3.2 ​​ Design Innovation​​ ​​X-Type (30° Angle):​​ Low-pressure drop operation ​​Y-Type (45° Angle):​​ Maximum mass transfer efficiency ​​Protruded Plate Variant:​​ Surface modifications enhance filtration ​​Industrial Applications​​ Ideal for high-capacity separation systems: • Atmospheric/Vacuum Crude Fractionators • FCC Main Fractionators • TEG Gas Dehydration Contactors • Petrochemical Scrubbers • High-Load Absorption Towers

Metal Wire Gauze Corrugated Structured Packing is engineered from woven metal wires (stainless steel, Monel, copper) into corrugated sheets. Renowned for its ​​low pressure drop​​ and ​​exceptional separation efficiency​​, it is the industry’s preferred choice for precision distillation, vacuum distillation, and high-purity applications. ​​Key Features & Benefits​​ ​​Ultra-High Efficiency:​​ Optimized geometry maximizes theoretical stages (>8 plates/m for Y-type). ​​Minimal Pressure Drop:​​ Corrugated channels reduce energy consumption. ​​Material Versatility:​​ Available in SS304/316, Monel, copper for corrosion resistance. ​​Precision Performance:​​ Ideal for demanding separations requiring high purity. ​​Customizable Designs:​​ 30° (X-type) for low ∆P, 45° (Y-type) for superior mass transfer. ​​Specifications Table: Metal Wire Gauze Structured Packing​​ Model Specific Area (m²/m³) Bulk Density (kg/m³) Voidage (%) Pressure Drop (Pa/m) Theoretical Plates (m⁻¹) 250X 250 125 97 100 – 400 2.5 – 3 500X 500 250 95 ≤400 4 – 5 ​​700Y​​ ​​700​​ ​​280​​ ​​87​​ ​​600 – 700​​ ​​8 – 10​​ ​​ Design Variations​​ ​​X-Type (30° Corrugation):​​ Lower pressure drop, ideal for vacuum systems. ​​Y-Type (45° Corrugation):​​ Enhanced mass transfer, optimal for high-purity distillation. ​​Applications​​ Deploy Metal Wire Gauze Packing in critical processes requiring high efficiency and reliability: ⚡ ​​Vacuum & Atmospheric Crude Oil Fractionators​​ ⚙️ ​​FCC Main Fractionators​​ 🌫️ ​​TEG (Triethylene Glycol) Dehydration Contactors​​ 🧪 ​​Precision Chemical Distillation​​ 🌡️ ​​Pharmaceutical & Specialty Chemical Purification​​ ​​Why Choose Our Metal Wire Gauze Packing?​​ Opt for structured packing when processes demand: High theoretical stage counts Low liquid-rate absorption/stripping Wide operational flexibility Tower retrofits for capacity/efficiency upgrades Our corrosion-resistant wire gauze packing offers unmatched versatility for new builds and column retrofits, with custom geometries tailored to your process.