Ceramic Structured Packing: Ultra-High Temperature Corrosion Resistance for Extreme Process Environments​

Ceramic Structured Packing
Ceramic Structured Packing

Engineered for Extreme Conditions​
Ceramic Structured Packing delivers unmatched thermal stability (≤800°C) and acid/alkali resistance in highly corrosive processes. Engineered corrugated geometries provide 3-5× higher separation efficiency than random packing with minimal pressure drop (<6 mmHg/m), ideal for vacuum distillation, H₂S scrubbing, and sulfuric acid concentration systems.


​Material Superiority​

​Property​​Value​​Competitive Advantage​
Max Temp Resistance​800°C​Outperforms metals/plastics in pyrolysis units
Acid Resistance​≥99.5%​Withstands conc. H₂SO₄/HCl/H₂S where metals fail
Crush Strength​≥130 MPa​Maintains integrity under high-pressure loads
Low Pressure Drop​<6 mmHg/m​Cuts energy costs vs. trays/traditional packing

(Composition: SiO₂≥72%, Al₂O₃≥23%, Fe₂O₃≤0.5% for chemical inertness)


​Performance Specifications​

ModelArea (m²/m³)Density (kg/m³)Void Ratio (%)∆P (mmHg/m)Theor. Plates/m
250Y250420802.02.5
400X400480754.02.8
700Y700650726.07.0
(X-Type: 30° low ∆P / Y-Type: 45° high efficiency)

​Operational Advantages​

  1. 🚀 ​​50% Capacity Boost:​​ Reduces column diameters in retrofits
  2. ⚡ ​​Low Energy Demand:​​ Near-zero scale effect maintains efficiency at variable loads
  3. 🧪 ​​Halogen Resistance:​​ Immune to chloride/naphthenic acid corrosion
  4. 🔋 ​​Catalyst-Ready Design:​​ Doubles as reactor internals or demister

​Critical Applications​

• ​​Vacuum Distillation​​ (≥100 Pa abs)
• ​​Nitric/Sulfuric Acid Concentration​
• ​​Organic Halide Rectification​
• ​​Pyrolysis Gas Quenching Towers​
• ​​H₂S/CO₂ Removal in Gas Sweetening​
• ​​Thermal Oxidizer Demisting​

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