Engineered for Extreme Conditions
Ceramic Structured Packing delivers unmatched thermal stability (≤800°C) and acid/alkali resistance in highly corrosive processes. Engineered corrugated geometries provide 3-5× higher separation efficiency than random packing with minimal pressure drop (<6 mmHg/m), ideal for vacuum distillation, H₂S scrubbing, and sulfuric acid concentration systems.
Material Superiority
| Property | Value | Competitive Advantage |
|---|---|---|
| Max Temp Resistance | 800°C | Outperforms metals/plastics in pyrolysis units |
| Acid Resistance | ≥99.5% | Withstands conc. H₂SO₄/HCl/H₂S where metals fail |
| Crush Strength | ≥130 MPa | Maintains integrity under high-pressure loads |
| Low Pressure Drop | <6 mmHg/m | Cuts energy costs vs. trays/traditional packing |
(Composition: SiO₂≥72%, Al₂O₃≥23%, Fe₂O₃≤0.5% for chemical inertness)
Performance Specifications
| Model | Area (m²/m³) | Density (kg/m³) | Void Ratio (%) | ∆P (mmHg/m) | Theor. Plates/m |
|---|---|---|---|---|---|
| 250Y | 250 | 420 | 80 | 2.0 | 2.5 |
| 400X | 400 | 480 | 75 | 4.0 | 2.8 |
| 700Y | 700 | 650 | 72 | 6.0 | 7.0 |
| (X-Type: 30° low ∆P / Y-Type: 45° high efficiency) |
Operational Advantages
- 🚀 50% Capacity Boost: Reduces column diameters in retrofits
- ⚡ Low Energy Demand: Near-zero scale effect maintains efficiency at variable loads
- 🧪 Halogen Resistance: Immune to chloride/naphthenic acid corrosion
- 🔋 Catalyst-Ready Design: Doubles as reactor internals or demister
Critical Applications
• Vacuum Distillation (≥100 Pa abs)
• Nitric/Sulfuric Acid Concentration
• Organic Halide Rectification
• Pyrolysis Gas Quenching Towers
• H₂S/CO₂ Removal in Gas Sweetening
• Thermal Oxidizer Demisting
