What is Structured Packing?

Structured packing is an advanced column internals material specifically engineered to maximize efficiency in chemical processing separation towers. Used in applications like distillation, absorption, and stripping, structured packing creates an organized surface area ideal for gas-liquid contact and mass transfer.

Types of Structured Packing: Our extensive range includes Metal Structured Packing, Ceramic Structured Packing, and Plastic Structured Packing, each tailored to meet specific process requirements regarding corrosion resistance, temperature, and cost.

Why Choose Structured Packing?

Implement structured packing for superior performance in demanding applications, including processes requiring:

  • A large number of theoretical stages
  • Low liquid rate absorption or stripping systems
  • Applications needing a wide operating range
  • Tower retrofits demanding higher efficiency
  • Projects where energy savings are critical (low pressure drop)

Our structured packing products are renowned for their versatility and customizability, making them the premier choice for both new installations and optimizing existing towers.

Key Features & Benefits of Structured Packing

  • High Mass Transfer Efficiency: The optimized geometric design of structured packing maximizes interfacial surface area, delivering superior separation performance.
  • Low Pressure Drop: Engineered flow channels significantly reduce resistance to vapor and liquid flow, minimizing energy consumption compared to other internals.
  • Scalability: Structured packing is easily customized to fit columns of any size, scaling effectively from pilot plants to massive industrial towers.
  • Material Versatility: Available in robust materials like Stainless Steel, Aluminum, specialized Plastics, and Ceramic Structured Packing to withstand diverse chemical environments and temperatures.
  • Enhanced Durability: Built to endure harsh operational conditions, including high temperatures, corrosive streams, and mechanical stress.
  • Uniform Fluid Distribution: Promotes excellent distribution of liquids and gases across the tower diameter, eliminating channeling and boosting process stability and performance.
  • High Capacity: Supports high throughput operations efficiently.

Structured Packing Applications

Our high-performance corrugated structured packing excels in critical separation processes across various industries, including:

  • Vacuum and Atmospheric Crude Oil Fractionators
  • FCC Main Fractionators
  • TEG (Triethylene Glycol) Contactors for Gas Dehydration
  • Natural Gas Processing Plants
  • Chemical Distillation & Purification
  • Scrubbing & Absorption Systems
  • Refining Operations
Ceramic Structured Packing

Ceramic Structured Packing: Ultra-High Temperature Corrosion Resistance for Extreme Process Environments​

Engineered for Extreme Conditions​​ Ceramic Structured Packing delivers unmatched thermal stability (≤800°C) and acid/alkali resistance in highly corrosive processes. Engineered corrugated geometries provide 3-5× higher separation efficiency than random packing with minimal pressure drop (<6 mmHg/m), ideal for vacuum distillation, H₂S scrubbing, and sulfuric acid concentration systems. ​​Material Superiority​​ ​​Property​​

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Plastic Alloy Corrugated Packing

Plastic Alloy Corrugated Packing: Advanced High-Temp Corrosion Resistance for Harsh Chemical Processing​

​Innovative Material Solution​​ Plastic Alloy Corrugated Packing is a proprietary non-metallic engineered material designed for extreme industrial environments. Developed specifically to outperform conventional plastics in highly corrosive, high-temperature applications (≤120°C), it combines polymer versatility with alloy-enhanced durability. ​​Key Advantages​​ ​​🛡️ Extreme Corrosion Resistance:​​ Withstands concentrated acids

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PTFE-structured-PACKING

Plastic Corrugated Structured Packing: Cost-Effective Corrosion Resistance for Harsh Chemical Processes​

Plastic Corrugated Structured Packing delivers exceptional corrosion resistance at lower costs than metal alternatives. Engineered from PP, PVC, PTFE, or PVDF polymers with specialized honeycomb designs, it provides high void ratios (>96%) and ultra-low pressure drops for acid scrubbing, VOC removal, and aggressive chemical processing up to 135°C. ​​Key Materials & Properties​​ Polymer Temp Range Chemical Resistance Key

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Metal Perforated Plate 2

Metal Perforated Plate Corrugated Structured Packing: High-Capacity Solutions for Demanding Distillation​

Metal Perforated Plate Corrugated Structured Packing uses precision-punched 5mm holes in corrugated metal sheets (stainless steel, Monel, titanium) to maximize liquid distribution and surface wettability. Engineered for high liquid-load applications and large-diameter columns, it delivers superior strength, corrosion resistance, and process stability under challenging conditions. ​​Key Features & Benefits​​ ​​5mm Perforate

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1514_kantuwang

Metal Wire Gauze Corrugated Structured Packing: High-Efficiency Solutions for Precision Distillation​

Metal Wire Gauze Corrugated Structured Packing is engineered from woven metal wires (stainless steel, Monel, copper) into corrugated sheets. Renowned for its ​​low pressure drop​​ and ​​exceptional separation efficiency​​, it is the industry’s preferred choice for precision distillation, vacuum distillation, and high-purity applications. ​​Key Features & Benefits​​ ​​Ultra-High Efficiency:​​ Optimized geometry maximizes th

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